2002 ford explorer transmission rebuild manual control valve

Buy 5r55w transgo shift kit valve body rebuild kit. In 2010, with the introduction of the 6r80 model transmission, changes were made and a low oneway clutch owc was added to the transmission. Ford 5r55 can have an n, s, or w behind those numbers. Ford explorer sport 2002 workshop manual pdf download. Ford explorer 5r55s transmission solenoid pack replacement. Entrylevel models of the 2008 ford fg falcon were the newest recipients of the 5r55. Atsg 5r55s5r55w automatic transmission repair manual. Nov 14, 2008 2002 explorer xls with 5 speed manual transmission 208k miles. Powertrain control module pcm controls transmission operation through 4.

After this happens, you are able to shift the gear to whatever one you need for your particular driving situation. This transmission can be found in the 2005 navigator, 2006 explorer and mountaineer, 2007 expedition, 2008 f150 and 2010 mustang. Ford explorer, ranger a4ld modulator valve trouble shooting. My company youtube channel bsg automotive providing repair. With the transmission in the park position and the engine running, use a 316 allen key to remove the fluid level indicator plug. Transmission solenoid problems of the 2002 ford explorer.

I have both a 91 and a 92 explorer and have some experience to share about transmission modulator valvess, sometimes referred to as vacuum valves. About 6 months ago i came to forums like this hoping to find out what that flashing od light meant. Were experiencing valve issues with our and want to take a shot at this repair. Whether you need information to complete a diy transmission rebuild on a 1996 jaguar or manual transmission manuals for restoring gm trucks from the 1960s, we have you covered. Later the noise appeared intermittently when driving. These symptoms can recur even if you have rebuilt the transmission. Cost to replace a 2002 ford explorer xlt transmission. Some of the most common signs of a bad transmission control module are as follows. Automatic transmission valve body functions and failure.

Weeks ago a grindingclicking noise appeared when i shifted into reverse. Dec 19, 2018 5r55e valve body shift kit installation fixes shift problems ford explorer ranger duration. Ford motor company 2002 ford explorer owners guide. The 2002 ford explorer has nhtsa complaints for the power train. The transmission control module is the driving force behind the mechanism of an automatic transmission. Nov 04, 2019 the transmission valve body is the top control area of the transmission. This mode gives the transmission limited functionality so. Remember to soak all of your clutches in transmission fluid for thirty minutes before you install them. The solenoid valve body assembly contains 3 pc solenoids pca, pcb. Tcil will flash if pc solenoid is open, shorted to voltage or grounded, or if fault has been detected. Off to the tranny shop it went and a rebuild under warranty later it now.

Browse our selection of transmission manuals at the motor bookstore to find the transmission rebuild book that works best for your purposes and skill level. When it comes to your ford explorer, you want parts and products from only trusted brands. Always thought rebuild prices were high but now know they dont charge enough. Remanufactured 5r55s 5r55w transmissions street smart. Every used car for sale comes with a free carfax report. Ford explorer automatic transmission rebuild kit best. The 2002 ford explorer has 6 problems reported for enclosed transmission had to be overhauled. Pop the shifter cable off the manual arm on the transmission. Dorman has all the components needed for a complete repair.

The ford 5r55s and 5r55w transmissions were introduced in 2002, found in the ford explorer and mercury mountaineer vehicles, and are available in. Used 5r55 transmissions are no doubt an enticing option because of theyre affordability. The ford 5r55s and 5r55w transmissions were introduced in 2002, found in the ford explorer and mercury mountaineer vehicles, and are available in both 2wd and 4wd configurations. Quickly and easily installed, it eliminates the clunking noise that may result when this part fails, while restoring original ride control.

It allows the flow of hydraulic fluid to different valves to direct the right clutch and switch the gear appropriately according to the driving situation. This rebuild box kit fits the following rear wheel, 4x4, and allwheel drive transmission applications. It is illuminated in conjunction with transmission control switch tcs. Ford 4r70w automatic transmission to fit car and truck applications this is a generic listing we will obtain your vin number in order to ship the correct unit to you sixplate direct clutch and fourplate intermediate clutch packs, standard on all models, i crease durability and performance. We also cover the ford ranger, explorer sport trac, mercury mountaineer, lincoln aviator, mazda navajo, mazda pickups, and the aerostar.

The 5r55 is a rear wheel drive 5speed that appeared in 1999 and later vehicles the 5r55w came out in the 2002 and later ford explorer and ford ranger models the 5r55n appeared in the jaguar stype and lincoln ls and in 2002 in the ford thunderbird. This valve body is responsible for directing hydraulic fluid or transmission fluid to various valves so the appropriate clutch can be activated. It will be necessary to hold the drain plug larger plug with a wrench when removing the fluid level indicator plug. Transmission failure on the ford explorer is commonly due to excess wear on the case or valve body. To all who have the pre20042005 5r55 transmission, i hope this post will be of some help.

An automatic transmission system has a valve body, which serves as the main control center. Ford explorer complete workshop service manual 199520001. My explorer was driving fine,and then my od light started flashing, and the truck would slip really bad into 3rd and fourth gear. Transmission control indicator light transmission control indicator light tcil is located in instrument panel and is labeled od off. Verify the shifter linkage is lined up properly through each range. Jan 01, 2016 unsubscribe from automatic transmission. When oil comes out level pipe, transmission it is full.

The 5r55w and 5r55s were in production from 20002010 and found in both cars and suvs. Getting roadside assistance service recommendations passenger compartment fuse panel fuses instrumentation power distribution box controls and features opening the hood vehicle symbol glossary. Symptoms of a bad transmission in a mazda protege it. Basic overview of this 5r55s valve body and installation of the transgo shift kit.

Explorer 5r55w valve body and solenoid pack install. Seven common problems with the ford 4r55e transmission about this transmission. If not, place the shifter in the manual low position on the column. Keep your automatic transmission in topnotch shape with our ford. Ford explorer service repair manual ford explorer pdf downloads. When your transmission control module is bad, there are many different ways that itll tell you.

Seven common problems with the ford 4r55e transmission. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. P0817, transmission fluid pressure manual valve position switch reverse with drive ratio. Questions related to nonmodified 2002 2005 explorers and mountaineers. Buy atsg 5r55s5r55w automatic transmission repair manual 5r55s. If your driveline system parts are in need of repair, dont compromise the performance and safety of your car with suspect. Ford explorer automatic transmission with 5speed ford 5r55e transmission 2002, automatic transmission oil pan gasket by felpro. Vehicle transmission has suddenly quit at only 120,000 miles. Ford explorer transmission solenoids, sensors, switches. Seven common problems with the ford 4r55e transmission the. The valve body has numerous passages and channels within the valve body. It takes longer than normal for your vehicle to pick up speed. Jegs 4r70w performance transmission for 19982003, ford 4wd. Automatic transmission valve body 01m transmission wiring harness replacement for 9905 vw 2.

Check out free battery charging and engine diagnostic testing while you are in store. Range dtr sensor is located on outside of transmission at manual lever. Ford explorer modulator valve contributed by james b. Ford 5r55w solenoid pack repair, your tools in within your knowledge. Mostly specific difference between 5r55w wide shift and 5r55s synchronic shift is a different overdrive planet gear ratio. Transmission repair manuals diy transmission rebuilds. The 6r607580 is a zf6hp style transmission specifically fitted for ford. In 1997 the unit became a 5speed by applying the front servo to obtain an overdriven first and 5th. Removal both cylinder heads 2002 explorer sportsport trac workshop manual page 1 of 17 section 30301. If you need durable gaskets to prevent leaks on your vehicle, felpro. The transmission control switch tcs, located within the manual shift selector. Ford 5r55w solenoid pack repair, your tools in within your. My company youtube channel bsg automotive providing repair advice on. They are designed for operation in longitudinal powertrains for rear wheel drive vehicles.

This unit was heavily contaminated with very fine metal. Its a small component but is absolutely necessary for the efficient functioning of the transmission. Ford transmission repair manuals,atsg transmission manuals. Advance auto parts has 6 different manual transmission remanufactured for your vehicle, ready for shipping or instore pick up. Ford explorer 5r55s transmission solenoid pack replacement duration. For model year 2003 they are also in the lincoln ls, lincoln aviator and ford thunderbird. If you dont know it is the cars computer telling you that the transmission has been put into limp mode. With a pick, pull the lock tab toward the outside to release the lock and slide the tab up.

The ford 5r55s5r55w transmission found in the 2002 and up ford. When this little device wears out or gets damaged, your car struggles with a downgraded performance and driving becomes a chore rather than fun. The 5r55w appeared in models of the ford explorer and ford ranger from 11. Access a large inventory of quality used 2002 ford explorer transmissions online. Automatic transmission parts for ford explorer for sale ebay. Signs of a bad transmission control module world ford. The most common transmission failure on the ford explorer.

Ford explorer modulator valve transmission maintenance. Just as the title states, the ford 5r55 transmission has four versions. Stock 2002 2005 explorers ford explorer and ford ranger. High quality charts available for fords 5r55s5r55w. This gives a driver versatility in purchasing a vehicle that meets his automotive needs and the style of transportation he desires. Our 2002 ford explorer transmissions come with a 1year warranty, free shipping and. Part 1 of this transmission repair video on a 5r55s out of a ford explorer. The transmission valve body is the top control area of the transmission.

Ford 2002 explorer owners manual pdf download manualslib. A good mechanic or transmission repair center will be able to connect your truck to a computer and find out. The mazda protege was built to accommodate both automatic and manual transmissions. Move the lock and center it onto the manual arm ball. Pcc controls reverse engagement pressure, and is directly. Order ford explorer automatic transmission rebuild kit online today. Transmission case premature deterioration occurs on the overdrive and intermediate servo bores. Ford explorer service repair manual ford explorer pdf. We have 102 2002 ford explorer vehicles for sale that are reported accident free, 25 1owner cars, and 105 personal use cars.

1196 1164 323 873 423 1144 1093 1192 358 188 1454 275 1482 214 3 1238 99 808 783 1196 1406 145 1624 1466 1552 973 309 481 52 194 1347 1095 1209 950 1298 837 844 548 1475 1264 180